Hydroforming (IHU) is a predestined process for implementing resource- and energy-efficient manufacturing. It enables the integration of multiple subprocesses into a single press stroke, shortening process chains and allowing for the production of high-precision components tailored to specific load requirements.

In the field of hydroforming, ICM has specialized in force-fit and form-fit joining, the use of dissimilar steels at room temperature, the application of multi-cavity tools for small and thin-walled components, and the creation of localized material accumulations.

We offer tailored solutions that meet the highest standards of quality and safety while driving medical innovation forward.

Our core focus areas:

• Medical device development: From concept to market-ready product – always in compliance with all relevant regulatory requirements, especially the Medical Device Regulation (MDR).

• Simulation and analysis of medical applications: Our expertise spans both human and veterinary medicine, supporting the precise development of medical systems.

Our solutions for the foundry industry include the development of innovative special casting processes based on low-pressure casting technologies. These ensure high dimensional accuracy, tailored property profiles, and excellent surface quality of cast components in specialized applications. From sand casting and permanent mold casting to high-precision investment casting, we offer customized solutions tailored to your specific requirements.

In our state-of-the-art training and application center, we develop innovative solutions for your demanding welding tasks. By automating various welding processes (e.g., MAG/MIG, CMT, TIG, laser, and resistance welding), we improve quality and productivity in production. Feel free to contact us!

The funding landscape is often perceived as complex and opaque. Assessing the potential of a project can be equally challenging — especially for companies lacking the time or in-house expertise.

We bridge this gap by guiding you through every critical step: from initial analysis and feasibility studies to risk and potential assessments. Our experts ensure each project is evaluated with a focus on sustainability and long-term viability.

We also support you through market studies and patent applications, drawing on our many years of experience in both areas.

Risk Assessment & Machinery Safety

Risk assessment and machinery safety are essential for ensuring safe and reliable industrial operations. Through systematic analysis, potential hazards are identified and evaluated to develop targeted safety measures that protect both people and equipment.

We place safety first. Our experts offer comprehensive services in risk analysis and machine safety — from hazard identification and risk evaluation to tailored safety concepts. With our structured approach and preventive strategies, we help ensure your machines operate both efficiently and safely.

New EU Machinery Regulation

The new Machinery Regulation (EU) 2023/1230 replaces the previous Machinery Directive and introduces several updates aimed at improving safety and simplifying compliance.

Mechanical design and simulation are the foundation of innovative product development. Precise engineering and advanced simulation techniques enable the creation of complex components and systems that meet the highest standards of functionality and reliability.

Modern simulations allow for detailed analysis and optimization of physical properties, loads, and real-world behavior already in the design phase — resulting in solutions that are both technically and economically compelling.

Our core simulation capabilities include FEM for forming technology, biomechanical modeling, and complex multiphysics simulations – all developed through the collaboration of experts across engineering, data science, and applied research.

The team has extensive experience in applying advanced simulation and data analysis methods in mechanical and plant engineering, as well as in human–technology interaction. We combine proven methodologies with innovative approaches to develop customized solutions tailored to your specific needs.

With our solid data science expertise and interdisciplinary approach, we provide robust decision-making support – from product development to process optimization.